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LHP's Testing Center

 

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LHP Electric Vehicle Testing Center

 

LHP's Electric Vehicle (EV) Testing Center offers advanced, plug-and-test capabilities for evaluating EV components and systems. Our comprehensive infrastructure supports high-voltage testing, battery management, thermal simulations, and more, allowing seamless integration and validation of your EV technologies. From battery cells to full-system integration, we help ensure your solutions meet performance, safety, and efficiency standards.

Our streamlined workflow begins with defining your requirements and developing a tailored test plan. Once your device is shipped to our facility, we conduct tests using state-of-the-art equipment such as dSpace & NI HIL testers, charging stations, and thermal management systems. After testing, we provide a detailed report with results and recommendations.

The lab is equipped for high-voltage and cybersecurity testing, functional safety assessments, and system-level integration with an EV skateboard for real-world validation. Our "test-as-a-service" model minimizes capital expenditures and ongoing maintenance costs by giving you access to advanced testing capabilities without the need for internal infrastructure.

Contact LHP today to optimize your EV development, reduce costs, and accelerate your time to market with our industry-leading testing services.

 

 

 

Free On-Demand Webinar:

LHP's EV Conversion Journey

 

Learn how LHP transformed an ICE vehicle into an EV prototype at our high-voltage EV Testing Center

 

Download Now!

 

 

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HIL Testing Capabilities with ALIARO, dSpace, and NI Equipment

 

LHP offers advanced Hardware-in-the-Loop (HIL) testing to validate complex automotive and electric vehicle systems with precision and efficiency. Our state-of-the-art HIL testing capabilities enable us to simulate real-world conditions and rigorously evaluate embedded systems before they are deployed, ensuring optimal performance, safety, and reliability.

With our HIL testing infrastructure, we create dynamic testing environments to assess control systems, powertrains, battery management systems (BMS), and other critical components. By simulating vehicle dynamics, sensor interactions, and environmental factors, we ensure that both hardware and software are fully integrated and ready for real-world challenges.

Our HIL testing process allows us to evaluate your systems at various stages of development, identifying potential issues early and optimizing designs to minimize costly revisions. By simulating a wide range of operational scenarios, we can provide detailed insights into how your systems will behave under different conditions, helping to reduce time to market and accelerate the development process.

At LHP, we are committed to helping you validate and refine your systems with the highest level of accuracy, ensuring the safety, performance, and reliability of your products in real-world applications.

Certified Partner

Our certified partner, ALIARO, can simulate the full behavior of EV powertrains, battery management systems, and other critical control systems, providing highly accurate, dynamic testing environments that reduce the risk of system failure and optimize design before physical testing.

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dSPACE platforms are ideal for testing autonomous vehicle software, advanced driver assistance systems (ADAS), and ECUs. dSpace allows us to create detailed simulations of vehicle dynamics, sensor interactions, and environmental conditions, ensuring that software and hardware work seamlessly together in real-world driving scenarios.

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Certified Partner

Our certified partner, National Instruments (NI), delivers a flexible and scalable HIL testing solution with integrated hardware, software, and simulation tools. NI systems enable precise control and data acquisition, ideal for testing power electronics, inverters, and battery systems under high-speed conditions.

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High Voltage Testing Center

LHP provides comprehensive high voltage (HV) testing services to ensure the safety, reliability, and performance of electric vehicle (EV) systems and components. Our advanced testing facilities are equipped to simulate real-world conditions and rigorously evaluate HV systems, including battery packs, inverters, electric drivetrains, and charging infrastructure.

Our HV testing capabilities include a range of services such as voltage and current measurements, insulation resistance testing, dielectric testing, and thermal performance evaluation. We also assess how HV systems respond to extreme temperatures, high-voltage surges, and other operational stresses to ensure they meet the highest industry standards for safety and performance.

By leveraging cutting-edge diagnostic tools, LHP is able to detect potential issues early in the development process, enabling optimization of designs and reducing the risk of costly failures down the line. Our testing process provides valuable data to validate system integrity, improve efficiency, and support compliance with regulatory requirements.

With LHP’s high voltage testing expertise, you can confidently ensure that your products perform reliably under real-world conditions, accelerating your development timeline and enhancing the safety of your EV systems before they reach the market.

 

Loading System (Dyno)

Simulate powertrain loads to exercise and characterize key vehicle (SKB or Customer) parameters. It will be controlled by the Automated Test Equipment (ATE) and provide vehicle performance data back to the ATE for processing.

 

 

High-Voltage Skateboard (SKB):

A converted Internal Combustion Engine (ICE) vehicle to create an Electric Vehicle (EV) testing platform. Tests will be performed by the ATE with a Dyno in the loop. The SKB will allow customer components and subsystems to be installed for robust integration and testing.

 

 

Automated Test Equipment (ATE):

This will be used to support SKB/Customer vehicle and system integration and testing in both manual and/or automated test environments. The sub-elements of the ATE and EV can be used for Hardware In Loop (HIL) bench top integration and tests.

 

 

Telematics & Analytics

Both capture vehicle performance/maintenance parameters and provide them to the cloud for key stakeholders. Data reporting/analysis can be established to show prognostics and key customer needs.

 

Battery Management System (BMS) Testing

 

LHP offers comprehensive testing services for Battery Management Systems (BMS), ensuring the safety, efficiency, and reliability of your electric vehicle (EV) powertrains. Our testing capabilities cover every aspect of BMS functionality, from charging and discharging cycles to system integration with power conversion, charging stations, and battery cell simulations.

Our BMS testing evaluates key functions such as battery health monitoring, state-of-charge estimation, thermal management, and voltage regulation. We simulate a variety of real-world conditions, including temperature fluctuations, extreme charging/discharging rates, and overcurrent scenarios, to ensure your BMS can handle the stresses of everyday operation. Through our advanced diagnostic tools, we can pinpoint potential issues, optimize BMS performance, and ensure compliance with industry safety standards.

Additionally, we integrate BMS testing with other critical systems like charging stations and power conversion components. The BMS must communicate seamlessly with these systems to manage energy flow and optimize charging efficiency. We test the interaction between the BMS and charging infrastructure to simulate various charging scenarios, ensuring that the system delivers safe and efficient power to the battery.

Using battery cell simulation, we replicate the behavior of individual cells within the battery pack, enabling us to assess the BMS's response to varying conditions without using actual cells. This simulation allows for more controlled and cost-effective testing of the system's functionality.

At LHP, we combine these integrated testing capabilities to ensure your BMS operates reliably, safely, and efficiently, accelerating the development of next-generation EV technologies.

Where your EV Platform Goes from Prototype to Production

Standards & Regulations - EVs and infrastructure are evolving quickly. Standards for EVs, Safety and Cybersecurity are continuously evolving. Interpreting those standards and prototyping for real-world scenarios can be done inside our High Voltage EV Testing Center.

AUTOSAR & MBD - Exponential growth of software in next-generation vehicles makes it impossible to effectively launch without a modeling & simulation environment, along with a standardized code structure.

ALM - The process used to develop, validate, and release EV software—combined with the complexities of Standards & Regs.—requires a workflow and set of tools that are scalable and integrated for a global organization.

Tools & Equipment - Hybrid and Electric vehicles and components require specialized tools and equipment for development, operations, and maintenance.

Advanced Analytics & Data Integration - The commercialization of vehicles beyond low-volume prototypes requires specialized integration of engineering ops and field data to provide the correct insights and decision-making tools.

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