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HIL Testing Solutions

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ALIARO, in partnership with LHP Engineering Solutions, empowers businesses with advanced testing system solutions that offer unmatched efficiency, adaptability, and scalability. Together, we deliver a unique value proposition built upon four key pillars: innovation, expertise, reliability, and results-driven solutions.

As a certified reseller and partner of ALIARO, LHP brings extensive testing and software engineering capabilities that complement ALIARO's cutting-edge hardware and technology. This partnership enables us to provide customized, reliable, and efficient solutions tailored to your needs. By working with ALIARO and LHP, you gain access to a team dedicated to excellence, continuous improvement, and achieving your success.

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Whether you aim to enhance product quality, reduce development timelines, or ensure compliance with industry standards, the combined expertise of ALIARO and LHP makes us your trusted partners. Together, LHP and ALIARO offer:

  • Increased global service, including assembly, commissioning, and test system maintenance
  • Engineering expertise for test execution and automation
  • Functional Safety & Cybersecurity Capability
  • Longstanding NI Partnership

Discover the difference with ALIARO and LHP, where innovation meets precision to drive your success.

ALIARO Differentiation, Features, and Benefits

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Innovative Technology

ALIARO leverages state-of-the-art test system technology to streamline your processes, reducing manual effort and minimizing errors.

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Scalability and
Future-Proofing

ALIARO's test system solutions are designed with scalability in mind, allowing your business to grow without constraints. 

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Cost-Efficiency
and High ROI

By automating repetitive test tasks and optimizing workflows, Our test systems enable you to achieve significant cost savings. 

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Reliability and Support

ALIARO is committed to providing a reliable and robust test system portfolio. Our dedicated support team ensures that you experience minimal downtime

Our Differentiating Features from Other HIL Providers:

  • Modularity at both I/O board and sub-system (I/O Box) levels
  • Flexibility as an operational advantage to evolving requirements
  • Scalability maximizes test coverage from component to system level validation 
  • Reconfigurability of signal type on pin level through software

Key Features of the xMove Platform:

  • Signal conditioning of Analog I/O and Digital I/O
  • Real/sim. switching for testing real actuators with the system
  • Standard configuration with out-of-the-box functionality for rapid delivery and commissioning
  • Highly customizable modular architecture and interfaces to meet
    test demand
  • NI Software Ecosystem (VS, TS & LV) based systems compatible with
    Python and other standards

Benefits of xMove:

  • Flexible and future proof
  • Reconfigurability to maintain schedule
  • Expandable and maintenance readiness
  • Load and fault readiness
  • Modular and requirements designed
  • Power capabilities (up to 10A per channel)
  • Reduction of time of integration and automation readiness

A Partnership with Global Reach

Are you looking to increase capacity for a hybrid testing environment?

 

Learn More about LHP Test-as-a-Service

 

Contact Us Now to Learn More
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Are you looking to increase capacity for a hybrid testing environment?

 

Learn More about LHP Test-as-a-Service

 

Contact Us Now to Learn More

ALIARO xMove Software and HIL Simulator

Fastest Configurable Testing Solution on the Market

 

LHP Engineering Solutions can deliver a HIL testing solution powerhouse of equipment and know-how that provides the fastest turn-key test solution in the market, a comprehensive mastery of safety and cybersecurity standards, and proven best practices for quality using ALIARO xMove Configurator Hardware-in-the-Loop (HIL) Systems. ALIARO’s cutting-edge HIL Systems focus on critical signals of the Electronic Speed Controller (ESC) and the Battery Management System (BMS).

Learn how the synergy between LHP’s expertise and ALIARO’s innovative technology ensures the robustness and reliability of safety-critical systems in automotive and beyond.

Challenges for HIL Systems

Reconfigurable xMove Software 

 

xMove software is a powerful tool for managing reconfigurable testing setups, allowing engineers to efficiently adapt their Hardware-in-the-Loop (HIL) systems as project requirements evolve. Designed with flexibility in mind, xMove enables users to switch between different configurations and testing profiles without the need for extensive reprogramming, significantly reducing setup times and minimizing downtime.

This adaptability is essential for keeping testing aligned with changing specifications, particularly in complex industries like automotive and aerospace where rapid iterations are critical. With an intuitive interface, xMove simplifies the process of modifying test parameters, loading various testing scenarios, and simulating different operating conditions, making it easy for teams to validate multiple system configurations within a single platform.

The software’s integration capabilities allow it to work seamlessly with modular HIL setups, making it scalable from small desktop systems to large-scale, multi-system integrations. Overall, xMove’s reconfiguration capabilities streamline the testing process, helping teams enhance efficiency, reduce costs, and bring products to market faster with confidence in their performance and reliability.

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# of Systems Delivered

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# of Delivered Modules

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# of Customers

 

Custom DUT
(Device Under Test) Boxes

 

Our custom-designed DUT boxes enable safe and reliable testing by securely housing the components or systems you’re testing.

Each DUT box is designed with precision to match your specific testing requirements, ensuring that environmental factors and electrical connections are properly managed to minimize risks. These tailored enclosures enhance testing accuracy and simplify system interactions, supporting both functional and durability assessments.

 

 

Custom DUT
(Device Under Test) Boxes

 

Our custom-designed DUT boxes enable safe and reliable testing by securely housing the components or systems you’re testing.

Each DUT box is designed with precision to match your specific testing requirements, ensuring that environmental factors and electrical connections are properly managed to minimize risks. These tailored enclosures enhance testing accuracy and simplify system interactions, supporting both functional and durability assessments.

 

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Solution Overview

  • ​The ALIARO xMove Configurator Software for SLSC with TestStand can reconfigure more than 2,000 channels in minutes while storing multiple test system configurations.   

  • Combine the ALIARO SLSC modules, such as the AL-1010 and AL-3011 with the NI PXI platform to expand test coverage and shorten system configuration and test development time.  

  • Built-in VeriStand software to support the inclusion of new and existing models in a HIL test system. 

  • ​The SLSC Fundamental Course shows how to use model integration and real-time model-based control to shorten setup times and simplify standardizing connectivity for HIL tests across complex systems.

Switch Load and
Signal Conditioning Modules

 

ALIARO has been developing modules for test systems for many years based on our standard xMove test concept but in 2018 we decided to migrate most of our IPs to the new Switch Load and Signal Conditioning (SLSC) architecture which enabled our capabilities to the global market through common distribution channels. We are continuously developing new SLSC modules for different purposes where there is a need for a specific function. Most are planned in our long-term roadmap for #electrification but we also can design modules on behalf of customer requests for a certain project.

Testing BMS Controllers

 

The growing need to Electric Vehicles increases the need for flexible and adjustable test environments focusing on the safety and quality of the electric propulsion and battery systems. When testing the embedded software on the BMS, safety, availability, or cost considerations can make it impractical to perform the necessary validation tests using a complete test system. 
Our modules for battery cell simulation empowers users to verify the Battery Management System (BMS) functionality. It simulates both the battery cells and sensors to ensure that your communication, safety functions, cell balancing, and fault monitoring algorithms work as expected. 

xVolt Battery Cell Simulator

 

The xVolt Battery Cell Simulator offers a modular, scalable approach to battery testing that adapts seamlessly to the development lifecycle. Designed for flexibility, it allows teams to configure testing setups for different cell counts and specifications, supporting everything from single-cell validation to entire battery module simulation.

The xVolt’s high accuracy and modular architecture enable it to simulate diverse battery chemistries and performance characteristics, accommodating various EV and energy storage applications. By adapting to changing requirements without requiring major hardware modifications, it ensures efficient scaling, reducing setup costs and downtime as projects evolve.

Paired with intuitive control software, xVolt provides precise management over voltage, current, and thermal conditions, enabling rapid adjustments between testing profiles and ensuring alignment with evolving safety and performance standards.

Ideal for automotive, industrial, and renewable energy applications, xVolt helps teams achieve early-stage validation through to production-level testing, supporting iterative design improvements and accelerating product readiness. Overall, the xVolt Battery Cell Simulator provides an adaptable, high-fidelity platform for comprehensive battery testing, improving accuracy and efficiency across every development phase.

eMove BCS - Blockdiagram

 

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Battery Model design using MATLAB/Simulink

The xMove Battery Cell Simulator is compatible with the Mathworks Simulink toolchain where you can create custom battery models using the MATLAB based Simscape language, which enables text-based authoring of physical modeling components, domains, and libraries.


Resources

The application and model tools are available on mathworks.com.Simscape / Electrical / Specialized Power Systems / Sources


Hardware-in-the-loop

To deploy your models to other simulation environments, including hardware-in-the-loop (HIL) systems, Simscape supports C-code generation.

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Software Application

The eMove Battery Cell Simulator is an open platform which offer the end-user to work from any 3rd party supplier of test systems where they support *SPI.
*Serial Peripheral Interface (SPI)


Software Control Panel

The software control panel is based on NI LabVIEW and enables the user to configure, measure and control the battery cell simulator.

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Free On-Demand Webinar:

Shift-Left Testing for Functional Safety

 

Download Now!

 

 

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D​eliver ECU Functional Testers Faster

 

The NI ECU Test System (ECUTS) is a configurable, out-of-the-box functional test solution that combines NI software, hardware, and services to ensure your success. Designed to help you focus on value-added production test tasks, this system helps you reduce time and resource waste during implementation as well as move faster to meet your deadlines and time-to-market goals.

 

Production-compatible
Core Rack

Racks are more than enclosures. NI rack solutions feature 24U and 40U form factors, gray paint that complies with electrostatic discharge (ESD) control standards (IEC 61340-5-1), and safety, mechanical, and power components ideal for your production needs.

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Powerful Application Software

NI software options for ECU test include TestStand for test plan implementation and parallel testing, InstrumentStudio™ for higher abstraction to configure and debug test steps, and Switch Executive to manage signal routing.

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